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Mikey Antonakakis
02-10-2009, 01:03 AM
I know of several companies that sell mandrel bends, but I am having trouble finding stuff in the size I need for an affordable price. As nice as a stainless header would look, it's a bit out of the price range (three times the cost of mild steel for the size I need). So does anyone know where I can get 1-1/4" (that's right around 32mm, non-U.S. folks) U-bends in mild steel? Like I said, all I've been able to find in 1-1/4" was stainless and it was around $30 per u-bend. I just haven't been able to find that size in mild steel (I've seen more popular sizes around $10 a bend). Also, if anyone knows where I can get a 1-1/4" inlet diameter 4-1 collector, that would be awesome as well. I've got a pretty slick header design that only packages well with 1-1/4" lol.

Thanks in advance.

Jayneel
02-10-2009, 07:44 AM
Hey i found 1.375 inch bends at summitracing,
Tried finding 1-1/4" MS bends but could not...
well if anyones knows where can we find them please let me know...

Thanks

Jayneel Pandya
Engine Team
NJIT FSAE

DanVaan
02-10-2009, 09:09 AM
Check out www.SPDexhaust.com (http://www.SPDexhaust.com) we order from them every year, and they have everything you could possibly need for your exhaust system.

Wesley
02-10-2009, 04:24 PM
Burns Stainless. www.burnsstainless.com (http://www.burnsstainless.com).

Call them and they can get you anything in Mild Steel.

jd74914
02-10-2009, 05:22 PM
Burns Stainless is expensive.

I get a lot of stuff from Bassani Exhaust. They have pretty good prices, a ton of sizes, and ship really fast. http://www.bassani.com/universal/tubing/

Edit: I believe they only sell tubing so you will have to go elsewhere for the collector.

jd74914
02-10-2009, 05:35 PM
Looking into more bookmarks, Cone Engineering/Megs Exhaust has some reasonable prices collector kits.

http://www.coneeng.com/collectors.html

Mikey Antonakakis
02-10-2009, 05:51 PM
Yeah I wanted to use a collector from Meg's but I didn't see that they made a 1.25" one.

Mikey Antonakakis
02-10-2009, 05:59 PM
Woohoo looks like I found my supplier!

http://store.racing-solutions.org/mildsteel1010.html

Thanks for the suggestions guys, I will be calling all of those places tomorrow to check their prices. So far all I can go on is what's listed online.

jd74914
02-11-2009, 05:32 AM
Nice. Their clearance has stainless stuff for the price of mild...awesome.

kapps
02-11-2009, 07:20 AM
Originally posted by jd74914:
Looking into more bookmarks, Cone Engineering/Megs Exhaust has some reasonable prices collector kits.

http://www.coneeng.com/collectors.html

We use Cone Engineering collector kits. Much cheaper than buying a $200+ Burns model. With someone who knows how to weld and is a little anal about fit and finish, you can make them look pretty good.

Mikey Antonakakis
02-11-2009, 07:21 AM
Originally posted by jd74914:
Nice. Their clearance has stainless stuff for the price of mild...awesome.
Oh wow, I didn't even notice that! Woohoo!

While the subject is on my mind, are there significant downsides to using a formed collector verses a merge collector? For reference:
http://www.spdexhaust.com/pdfs...s/FormCollectors.pdf (http://www.spdexhaust.com/pdfs/Temp_Pages/FormCollectors.pdf)
http://www.spdexhaust.com/MC_B.html
Obviously the merge collector looks a little fancier, but is the power advantage, if any, worth the price?

jd74914
02-11-2009, 09:34 AM
A friend said in dyno tests the merge yielded a 1hp gain on his ITC (IIRC) CRX over the formed collector. He went with a formed on on his last header because it was significantly cheaper.

Cone Engineering
02-12-2009, 11:59 AM
FSAE is awesome!!!

Looking for 1.25" collectors???

We now have them! Actually they were created for the FSAE team of a student that interned in our SEMA booth a couple years ago. Now you can get them too! http://fsae.com/groupee_common/emoticons/icon_smile.gif

There is a 4-1 as well as 2-1 in case someone wants to try a Tri-Y header design. The 4-1 uses the 1.50" merge bullets that you will have to do a little fabbing to fit.

We can also get 1.25" mandrel bends for you as a special order.

REMEMBER THIS: FSAE teams get 25% off on collectors and components and 10% off tubing and bends!!! All we ask is a fax from your advisor on University letterhead.

For more information on performance of these collectors, check out the dyno results on our home page.

Mikey Antonakakis
02-12-2009, 05:33 PM
Wow, thanks for the generous discount of your already great prices! Somehow I either missed that you guys had a 1.25" collector the other day, or you just added it. Whatever the case, I'm 99% sure we'll be getting one from you in stainless. Doing some fabbing on the merge bullets is not a big deal at all. I think we'll be getting the mandrel bends elsewhere though.

Discretely elite
02-12-2009, 11:33 PM
Originally posted by Wesley:
Burns Stainless. www.burnsstainless.com (http://www.burnsstainless.com).

Call them and they can get you anything in Mild Steel.

They hook us up with a super short collector for our turbo manifold, it worked great last year. One thing to note about Burns is that they give you 2 6" legs on every bend. We have so many 1.5" OD straight 2-4" extra sections I used some to make a table taller. This saves you money if you can make use of some of that straight.

Cone Engineering
02-13-2009, 12:52 PM
We try and do what we can to help. Give us a call!



Originally posted by Mikey Antonakakis:
Wow, thanks for the generous discount of your already great prices! Somehow I either missed that you guys had a 1.25" collector the other day, or you just added it. Whatever the case, I'm 99% sure we'll be getting one from you in stainless. Doing some fabbing on the merge bullets is not a big deal at all. I think we'll be getting the mandrel bends elsewhere though.

Bazanaius
02-15-2009, 07:02 AM
I have to say Cone engineering were awesome last year when we ordered our collector from them. Immediate reply, and gave us a hefty discount on parts because we're in England and the shipping was killing it.

Really nice guys - I'll definitely be on the phone in a couple of weeks when the exhaust is finalised!

B

JamesWolak
02-15-2009, 02:56 PM
I know i am going to be slapped for sharing this but if more people start useing him we might be able to get him to bring down the prices.

http://www.reidwashbonracing.com/ they have 321 in the tight center line radius we needed. Been bugging them about getting us some inconel too.

Cone Engineering
02-17-2009, 08:16 AM
We have a new shipping program for international orders that can go in a flat-rate box for USPS Priority Mail. Instead of the $125-$250 that UPS was charging, it can be as low as $45!

As far as 321 and especially inconel, while from an engineering standpoint it works great, for your application you'll find it hard to justify the cost! In our testing 304 performed fantastic except in applications that had repeated and rapid heat cycling. Notably Indy car type and drift car. We haven't seen a problem in normal turbo applications and have lots of the collectors on NHRA cars in all sportsman classes and also Pro classes that use a collector.


Originally posted by Bazanaius:
I have to say Cone engineering were awesome last year when we ordered our collector from them. Immediate reply, and gave us a hefty discount on parts because we're in England and the shipping was killing it.

Really nice guys - I'll definitely be on the phone in a couple of weeks when the exhaust is finalised!

B

JamesWolak
02-17-2009, 08:57 AM
Originally posted by Cone Engineering:

As far as 321 and especially inconel, while from an engineering standpoint it works great, for your application you'll find it hard to justify the cost!


My driver not having 2nd degree burns on his back after enduro anymore justifys it

Hector
02-17-2009, 01:00 PM
Reflective tape on your firewall works well. We've got a 2 cm gap between our header pipes and firewall/seat back (thin carbon) and some reflective tape more or less eliminated all heat problems.

Wesley
02-17-2009, 04:29 PM
I'm glad it's not just us who have discovered the heated seat feature.

Cone Engineering
02-17-2009, 08:38 PM
Have you tried a thermal coating? I put SS headers in my motorhome and the heat increase in the cab was awful! I coated them and it was a great improvement. There is also heat wrap tape for additional protection.

Discretely elite
02-17-2009, 09:59 PM
Originally posted by Cone Engineering:
Have you tried a thermal coating? I put SS headers in my motorhome and the heat increase in the cab was awful! I coated them and it was a great improvement. There is also heat wrap tape for additional protection.

At LTU, we planned on it last year but when the time came we couldn't afford the down time to have the manifold off the car. This year we have ceramic coated our exhaust.

Mikey Antonakakis
02-18-2009, 01:51 AM
Exhaust wrap is great stuff, I can touch the wrap on last year's car without burning myself after everything is warmed up.

Discretely elite
02-18-2009, 11:47 PM
Originally posted by Mikey Antonakakis:
Exhaust wrap is great stuff, I can touch the wrap on last year's car without burning myself after everything is warmed up.

Watch out for oil/fuel leaks on that stuff...

Kevin Dunn
02-19-2009, 12:12 AM
Originally posted by Discretely elite:
<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by Mikey Antonakakis:
Exhaust wrap is great stuff, I can touch the wrap on last year's car without burning myself after everything is warmed up.

Watch out for oil/fuel leaks on that stuff... </div></BLOCKQUOTE>

Judges frown on header wrap just for that reason.

We were reaching skin temps around 1200F with bare 304 SS. We now have it ceramic coated and will get some data in the next couple weeks.

Our next manifold is 321 SS (which will also be ceramic coated) with some heat sheilding also.

And yes, talk to Reid @ Reid-Washbon Racing! The only reason we got 321 at decent prices was because he already had a 1.5" OD die setup in his bender...

Cone Engineering
02-19-2009, 12:40 PM
Originally posted by Kevin Dunn:
<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by Discretely elite:
<BLOCKQUOTE class="ip-ubbcode-quote"><div class="ip-ubbcode-quote-title">quote:</div><div class="ip-ubbcode-quote-content">Originally posted by Mikey Antonakakis:
Exhaust wrap is great stuff, I can touch the wrap on last year's car without burning myself after everything is warmed up.

Watch out for oil/fuel leaks on that stuff... </div></BLOCKQUOTE>

Judges frown on header wrap just for that reason.

We were reaching skin temps around 1200F with bare 304 SS. We now have it ceramic coated and will get some data in the next couple weeks.

Our next manifold is 321 SS (which will also be ceramic coated) with some heat sheilding also.

And yes, talk to Reid @ Reid-Washbon Racing! The only reason we got 321 at decent prices was because he already had a 1.5" OD die setup in his bender... </div></BLOCKQUOTE>

Have you thought of building a heat shield? You could also add a piece of thermal material to the inside and also look at putting some on the back of the seat.

Discretely elite
02-19-2009, 02:31 PM
Originally posted by Cone Engineering:

Have you thought of building a heat shield? You could also add a piece of thermal material to the inside and also look at putting some on the back of the seat.

We built a heat shield which utilized a small section 8"x10" (I think) of aircraft firewall material. It was a carbon carbon matrix material which the company said costs $1000 per square foot. We placed this material in the area of most direct contact with the exhaust but I think it was too small to work effectively.

staffa
02-19-2009, 07:59 PM
Hi everyone!!!!

We've solved heat problem using this particular reflective material

www.teknofibra.it (http://www.teknofibra.it)

You can have one square meter for about 90€ and it's certainly worth the price. The distributor is http://www.tecnauto.it/ ; ask for Mr. Oscar and mention that you've heard the product from the team of Milano http://fsae.com/groupee_common/emoticons/icon_wink.gif

Byeee

streetsports
03-30-2009, 10:16 PM
this place sells straight tube and mandrel bends....

mandrel-bends.com (http://www.mandrel-bends.com/catalog/index.php?ref=1&affiliate_banner_id=2)